Buyer Requirement
Precision Viscose Yarn Replication: 50-Ton Bulk Order Across Multiple Counts & Colors.
The Southeast Asian knitwear factory required custom viscose yarn, demanding exact replication of count, twist, and hand feel from provided samples, plus bulk dyeing to Pantone codes and brand-compliant packaging.
Amber partnered closely with the client to break down these specifications, producing spinning prototypes for each count and verifying quality before moving to large-scale production.
QUANTITY AND SAMPLING
Replicate Each Yarn Count, Verify Each Color, Deliver Bulk Custom Viscose Yarn.
In the first phase, we analyzed specifications for each original yarn count, producing corresponding spinning prototypes to verify count, twist, and tensile strength. After yarn quality confirmation, we developed color lab dips for each Pantone code. Upon full count and color approval, the client placed a 50-ton bulk order, delivered with custom labeling and carton specifications.
PRODUCTION & CRAFTMANSHIP
Production proceeded strictly based on approved sample direction.
Our production team aligned closely with your approved samples to ensure stable quality, clean surface effects, and consistent hand feel. The focus was on delivering repeatable bulk production without unexpected deviations.
QUALITY INSPECTION
Multi-point inspection to ensure surface, color, and usability.
Before packing, the QC team conducted rigorous inspections focusing on color consistency, surface cleanliness, and dimensional accuracy. For your specific application, we also prepared detailed inspection photos for your quick remote confirmation.
PACKING & SHIPMENT
Safe packing and clear shipment records for your peace of mind.
Finished goods were packed by batch with clear labels for pattern, color, and quantity. We provided pre-shipment photos before dispatch so you could clearly confirm what was leaving the warehouse, ensuring a smooth handover.
