Big business starts with small samples. A good start comes from consultation. WhatsApp: +86 198 3892 0690

AMBER | SPECIALIZED WOVEN FABRIC FACTORY

Stable Woven Fabrics Start With The Right Warp And Weft

Defined construction, dimensional stability and repeatable production

Amber develops woven fabrics from customer samples and garment requirements. We confirm fiber composition, yarn count, warp and weft density, construction, finished weight and width, color, hand feel and finishing direction, then support trial weaving, sampling and bulk orders.

15,000 m²production and warehouse space
100woven production machines
150+production and technical staff
3 million mmonthly woven fabric capacity

UNDERSTANDING WARP AND WEFT

Every yarn and interlacing point contributes to the finished fabric.

Even with the same fiber composition, changes in yarn count, density, weave and finishing can transform thickness, firmness, drape, strength and surface texture.

Shirting calls for fineness, breathability and wrinkle control; trousers and workwear need strength, abrasion resistance and dimensional stability; dresses often prioritize drape, luster and hand feel.

For sample development we analyze both fabric faces, yarn size, density, weight, width and finish. For bulk production we control yarn lots, warp beams, machine settings, color and finishing conditions.

For apparel brands, fabric importers, wholesalers and garment manufacturers.

FACTORY OVERVIEW

Woven production at a glance

Production space, equipment, staff and capacity provide the foundation for development and bulk orders.

15,000 m²production and warehouse space
100woven production machines
150+production and technical staff
3 million mmonthly capacity
20+standard and functional categories
5-7 daysreference sampling cycle
6 stagesyarn-to-finished-roll controls
10+ yearswoven fabric experience

Capacity and sampling time vary with yarn, construction, color, finishing and order mix and are confirmed for each project.

Weaving and warping equipment

WOVEN CONSTRUCTIONS AND PRODUCTS

Different weaves create different garment performance

We select yarns, density and weave based on the garment shape, season, durability, hand feel and budget, then match the appropriate dyeing, printing or finishing route.

Poplin and Plain Weave Fine, smooth surfaces for shirts, dresses and light garments Twill Fabrics Distinct diagonal structure for trousers, jackets, uniforms and workwear Oxford Fabric Textured construction for shirts and casual apparel Canvas Durable, substantial fabrics for workwear, bags and home products Satin Weave Smooth, lustrous surfaces for womenswear, occasionwear and linings Yarn-dyed Stripes and Checks Pre-dyed yarns create stripes, checks and multicolor structures Stretch Wovens Added mobility and comfort through stretch yarns and construction Lightweight Synthetics For outerwear, sportswear, sun protection and light functional garments Functional Wovens Developed for water repellency, breathability, wrinkle resistance or durability

Common fibers include cotton, polyester, nylon, viscose, lyocell, stretch and recycled fibers. The final yarn blend is selected for construction, use, performance and budget.

Composition and Yarn Count Fiber, fineness, twist and appearance for warp and weft
Warp and Weft DensityThread counts within the specified area
Weave and TexturePlain, twill, satin and derivative constructions
Weight and Finished Width Balanced for consumption, fit and finishing changes
Strength and AbrasionSet for shirting, trousers, workwear or bags
Shrinkage and SkewDimensional stability after laundering
Hand Feel and DrapeSoft, crisp, dry, fluid or brushed directions
Color and FinishingProcesses selected for shade, appearance and function

FROM YARN TO FINISHED WOVEN FABRIC

How woven fabric is made

Warp preparation is followed by continuous interlacing with weft yarns, then dyeing, finishing and inspection.

Continuous Weaving Stable fabric formation to approved density, weave and machine settings
Yarn PreparationComposition, count, shade, lot and quantity checks
Warping and Beam PreparationWarp yarns arranged to controlled length and tension
Drawing-in and Trial Weaving Construction, surface, density and loom status approval
Greige Inspection Checks for broken ends, picks, density bars, floats, stains and width
Dyeing, Printing and Finishing Color, hand feel, width, shrinkage and functional adjustments
Inspection, Rolling and Shipping Final inspection, rerolling, labels, packing and quantity checks

WOVEN QUALITY CONTROL

We inspect the weave and the fabric's performance in use.

Controls cover construction, shade and physical performance. Depending on the project, checks may include weight, width, defects, strength, abrasion, shrinkage, skew, colorfastness and batch variation.

01Target Specification End use, sample, composition, yarn count, density, weave, weight, width and hand feel
02Yarn and Weave Plan Warp and weft combination, density, structure, color and finishing direction
03Warping and Trial Approval Warp arrangement, tension, weaving status, texture and base specifications
04Color and Finish Approval Shade, finished weight, width, hand feel, shrinkage and appearance
05Bulk Weaving Control Yarn lots, beams, machine settings, roll numbers and greige records
06Final Inspection and Delivery Shade, weave defects, stains, width, rolls, labels and quantity

WOVEN DEVELOPMENT PRIORITIES

Turn fit, use and hand-feel requirements into clear warp-and-weft parameters.

Start with a swatch, garment image or basic specification and Amber will define the development direction step by step.

Sample Construction Analysis Review both faces, yarn count, density, weight, width and finish.

Yarn Count and Density Balance fineness, thickness, breathability, strength and cost.

Weave Development Create the target appearance through plain, twill, satin or derivative weaves.

Hand Feel and DrapeDevelop soft, crisp, dry, fluid or brushed effects.

Wash and ColorfastnessConfirm shrinkage, skew and fastness as required.

Bulk Continuity Control yarns, beams, machines, color and finishing across batches.

START A WOVEN FABRIC PROJECT

Send a swatch or garment sample. We will begin with the warp-and-weft construction.

Share composition, yarn count, density, weave, weight, width, color, hand feel, wash requirements, quantity and target timing when available. A swatch or reference image is enough to start.

Request Woven Samples